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Set-out first, surface second

Stainless steel kitchen benchtop, from set-out to install

A benchtop in Australia or New Zealand is set out in millimetres to a 900 mm finished height, and the top sits on a carcass that was built to the difference. That single relationship — finished height minus plate thickness equals carcass height — is where most benchtop problems begin, because it has to be agreed before the joinery is cut, not after the top arrives.

HEIGHT900 mm finished
DEPTH600 mm default
PLATE6 mm typical
CARRIES895 mm carcass
Two white plates standing in a recess cut into a stainless deck, a slotted channel to the left, and a sink holding tomatoes at the top right with a tap above it.
A benchtop in working order rather than styled for a photograph: a plate rack recessed into the deck, the sink beside it, vegetables still in the bowl.

01Set-out: the four numbers

Every domestic benchtop enquiry reduces to these, and they are decided in this order because each one constrains the next.

The four numbers that set out an Australian kitchen benchtop: finished height, depth, plate thickness and front overhang.FOUR NUMBERS, IN ORDERNumberTypicalSet byFinished height900 mmJoinery conventionDepth600 mmCarcass + overhangPlate6 mmSpan and edge lookOverhang20–40 mmDrawer front lineCarcass height = finished height minus plate thickness.
Fig. 1 — The four numbers that set out an AU or NZ benchtop: finished height, depth, plate thickness and front overhang.

At 900 mm with 6 mm plate the carcass is 894 mm. That is a number the cabinet maker needs before cutting, and it is why we ask for both heights rather than one. Nobody builds an 894 mm carcass by accident.

02Depth and overhang

600 mm is the working default. 620 mm appears where the top has to overhang drawer fronts by 20 mm so the front line reads clean and the top catches drips before they reach the drawer.

Depth and overhang by situation
SituationDepthFront overhangNote
Standard base run600 mm20 mmDrawer fronts sit behind the drip line
Deep drawer run620 mm30–40 mmOnly where the aisle allows
Butted to a wall600 mm20 mmFolded upstand closes the wall junction
Island600–900 mm300 mm for seatingOverhang is a structure question, not a depth question

The overhang is also the place a benchtop deflects. A 40 mm overhang with nothing under it is a lever, and a hand pressing on it is a load on the fixing at the back of the top. We ask about the front line on the drawing because it decides where the fixing screws can go.

03The edge is the benchtop

On thin tops the edge is a cap. On solid plate it is the material, machined, and that is the whole reason the product exists.

  • Folded front edge — our default. A 30 mm return stiffens the front and removes the exposed edge, at no extra material.
  • Square machined — the industrial read, and the only edge inspected to ±0.05 mm.
  • R3–R6 radius — where the top is at body height in a family home.

Finish is No.4 brushed with grain along the length. Two panels with grain in different directions read as two colours under a window, so the direction goes on the drawing and on the packing mark.

04Sinks, cooktops and the wall junction

Solid plate has one advantage that matters more in a wet area than anywhere else: there is no core to get wet. An aperture for a sink is cut to the sink maker's template at ±0.5 mm; a cooktop aperture is cut to the appliance sheet, with clearance to combustibles taken from the appliance maker rather than invented by us.

At the wall, a folded upstand has no silicone line to fail. A separate upstand strip sealed at the joint is cheaper and is the first line to darken — worth knowing before the inspection, not after.

We cut, machine, fold, weld and grain in one building in Foshan, quote in 24 hours and hold a 15-day lead time from a confirmed drawing. Grade is 304 or 316L — 316L where a benchtop meets brine or heavy sanitiser — and the mill certificate follows the parts. Packing is on-edge with edges protected, and the inspection sheet travels with the shipment; that sheet is what the warranty refers to.

Benchtops, AU and NZ · Splashback and upstand · Bench height by market · Send a drawing

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